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Laminating

Laminating machines

Flatbed laminating machine | Flatbed

Small system solution – modular add-ons

We developed this laboratory laminating machine for smaller sizes as well as for manageable volumes. This stand-alone version represents a compact solution with one heating zone, equipped with separately spring-mounted elements and an integrated cooling zone.

The level of the pressure rollers as well as the pressure are individually manually adjustable. Steady guided conveyor belts and the intuitive operator guidance by means of the proven SIEMENS control represents new quality for laminating machines.

4
extension modules
999
program storage spaces
520
mm heating length

Technical data

Width (mm) 400 600
Height adjustment 0 to 25 mm (0.98“) 0 to 25 mm (0.98“)
Heizzone (mm) 520 520
Cooling zone (mm) 360 360
Running speed (m/min) 0.2 to 9 0.2 to 9

Modules

Various modules enable the adaptation of our machines to specific requirements.

Flatbed laminating machine | Flatbed

The compact all-rounder with values of the big ones

The compact laminating machine is equipped with all finesse and fulfills highest demands for laboratory and research applications. It is also perfectly suitable for continuous production, works energy efficient and is built in solid and stable design.

250
maximum temperature
12
heating zones
750
mm heating length

Technical data

Width (mm) 700
Height adjustment 0 to 50 mm (1.96“)
Heating zone (mm) 750
Cooling zone (mm) 550
Control zones (number) 12
Running speed (m/min) 0.2 to 12

Modules

Various modules enable the adaptation of our machines to specific requirements.

Flatbed laminating machine | Flatbed

Compact solutions with the skills of the Great

The system KFK-C is optimally suitable to laminate multilayer materials. Textiles, textile-like and flexible materials as well as rigid blanks with a thickness up to 50 mm can be processed without any difficulties.

As a result of an integrated cooling system, materials may also be coated. Furthermore, this machine is suitable to calibrate voluminous materials on account of the 4-fold height adjustment and adjustable calibration rollers. Adjustable sloped inlet.

The installation of endless belts is possible. The belts are proportionally tracked resulting in minimal cross movements.

1,800
mm working width
15
m/min maximum speed
3
versions

Technical data

Width (mm) 1,100 1,500 1,900
Height adjustment 4-fold, 0 to 50 mm (1.96“) manual 4-fold, 0 to 50 mm (1.96“) manual 4-fold, 0 to 50 mm (1.96“) manual
Heating zone Interval (mm) 1,550 1,550 1,550
Cooling zone Interval (mm) 980 980 980
Running speed (m/min) 1 to 15 1 to 15 1 to 15
Versions Integrated heating and cooling zone
Only with heating zone
Only with cooling zone
Integrated heating and cooling zone
Only with heating zone
Only with cooling zone
Integrated heating and cooling zone
Only with heating zone
Only with cooling zone

Modules

Various modules enable the adaptation of our machines to specific requirements.

Flatbed laminating machine | Flatbed

The solid solution for multi-purpose use

Designed in sturdy frame construction, we install separately spring-mounted elements, large roller diameters for precise pressure and combine chain guided, servo-driven conveyor belts. The height adjustment as well as level adjustments of the top pressure roller is motorcontrolled by means of a precisely adjustable lifting spindle. All relevant parameters can be set and controlled via proven SIEMENS touch control.

18
heating zones
84
heating elements
150
mm maximum material thickness

Technical data

Width (mm) 1,100 1,300 1,500 1,700 1,900 2,100 2,300 2,500
Height adjustment 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“)
Heating zone (mm) 1,350 1,350 1,350 1,350 1,350 1,350 1,350 1,350
Cooling zone (mm) 1,150 1,150 1,150 1,150 1,150 1,150 1,150 1,150
Control zones (number) 18 18 18 18 18 18 18 18
Running speed (m/min) 0.5 to 30 0.5 to 30 0.5 to 30 0.5 to 30 0.5 to 30 0.5 to 30 0.5 to 30 0.5 to 30

Modules

Various modules enable the adaptation of our machines to specific requirements.

Flatbed laminating machine | Flatbed

Higher energy input for increased demands

Designed in sturdy frame construction, we install separately spring-mounted elements, large roller diameters for precise pressure and combine chain guided, servo-driven conveyor belts. The reliable and powerful heating system can be designed in three different versions of heating capacities.

The 18 control zones are electrically heated. For optimal energy conservation, heating and cooling sections are insulated. The height adjustment as well as the level adjustment of the top pressure roller is motor-controlled by means of a precisely adjustable lifting spindle. All relevant parameters can be set and controlled via proven SIEMENS touch control.

2,600
mm maximum working width
30
m/min. max. speed
18
control zones

Technical data

Width (mm) 1,100 1,300 1,500 1,700 1,900 2,100 2,300 2,500 2,700
Height adjustment 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“)
Heating zone (mm) 2,300 2,300 2,300 2,300 2,300 2,300 2,300 2,300 2,300
Cooling zone (mm) 1,150 1,150 1,150 1,150 1,150 1,150 1,150 1,150 1,150
Control zones (number) 18 18 18 18 18 18 18 18 18
Running speed (m/min) 0.5 to 30 0.5 to 30 0.5 to 30 0.5 to 30 0.5 to 30 0.5 to 30 0.5 to 30 0.5 to 30 0.5 to 30

Modules

Various modules enable the adaptation of our machines to specific requirements.

Flatbed laminating machine | Flatbed

Heating and cooling in perfect balance

The combination of a reliable and powerful heating system with an effective cooling system allows processing of challenging materials with increased cooling demand.

The height adjustment as well as the level adjustment of the top pressure roller is motorcontrolled by means of a precisely adjustable lifting spindle. All relevant parameters can be set and controlled via proven SIEMENS touch control.

2,300
mm cooling zone
144
aluminum elements
6
cooling circuits

Technical data

Width (mm) 1,100 1,300 1,500 1,700 1,900 2,100 2,300 2,500 2,700
Height adjustment 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“)
Heating zone (mm) 2,300 2,300 2,300 2,300 2,300 2,300 2,300 2,300 2,300
Cooling zone (mm) 2,300 2,300 2,300 2,300 2,300 2,300 2,300 2,300 2,300
Control zones (number) 18 18 18 18 18 18 18 18 18
Running speed (m/min) 0.5 to 30 0.5 to 30 0.5 to 30 0.5 to 30 0.5 to 30 0.5 to 30 0.5 to 30 0.5 to 30 0.5 to 30

Modules

Various modules enable the adaptation of our machines to specific requirements.

Flatbed laminating machine | Flatbed

Skills in new dimensions

Designed in sturdy frame construction, we install separately spring-mounted elements, large roller diameters for precise pressure and combine chain guided, servo-driven conveyor belts.

We meet the increasing demands of long heating and cooling zones as well as large widths with large-sized drive rollers.

Belt‘s tension is generated either by means of springs or hydraulics. Belt control is carried out either by means of chain guidance or proportionally controlled belts.

1,500
mm steps for expanding
300
mm diameter pressure rollers
90
°C max. cooling temperature

Technical data

Width (mm) 1,100 1,300 1,500 1,700 1,900 2,100 2,300 2,500 2,700 2,900 3,100
Height adjustment 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“)
Heating zone (mm) 3,000, expandable in 1,500 mm steps 3,000, expandable in 1,500 mm steps 3,000, expandable in 1,500 mm steps 3,000, expandable in 1,500 mm steps 3,000, expandable in 1,500 mm steps 3,000, expandable in 1,500 mm steps 3,000, expandable in 1,500 mm steps 3,000, expandable in 1,500 mm steps 3,000, expandable in 1,500 mm steps 3,000, expandable in 1,500 mm steps 3,000, expandable in 1,500 mm steps
Cooling zone (mm) 1,500, expandable in 1,500 mm steps 1,500, expandable in 1,500 mm steps 1,500, expandable in 1,500 mm steps 1,500, expandable in 1,500 mm steps 1,500, expandable in 1,500 mm steps 1,500, expandable in 1,500 mm steps 1,500, expandable in 1,500 mm steps 1,500, expandable in 1,500 mm steps 1,500, expandable in 1,500 mm steps 1,500, expandable in 1,500 mm steps 1,500, expandable in 1,500 mm steps
Control zones (number) 18 18 18 18 18 18 18 18 18 18 18
Running speed (m/min) 0.5 to 30 0.5 to 30 0.5 to 30 0.5 to 30 0.5 to 30 0.5 to 30 0.5 to 30 0.5 to 30 0.5 to 30 0.5 to 30 0.5 to 30
Versions Integrated heating and cooling zone /
Only with heating zone /
Only with cooling zone
Integrated heating and cooling zone /
Only with heating zone /
Only with cooling zone
Integrated heating and cooling zone /
Only with heating zone /
Only with cooling zone
Integrated heating and cooling zone /
Only with heating zone /
Only with cooling zone
Integrated heating and cooling zone /
Only with heating zone /
Only with cooling zone
Integrated heating and cooling zone /
Only with heating zone /
Only with cooling zone
Integrated heating and cooling zone /
Only with heating zone /
Only with cooling zone
Integrated heating and cooling zone /
Only with heating zone /
Only with cooling zone
Integrated heating and cooling zone /
Only with heating zone /
Only with cooling zone
Integrated heating and cooling zone /
Only with heating zone /
Only with cooling zone
Integrated heating and cooling zone /
Only with heating zone /
Only with cooling zone

Modules

Various modules enable the adaptation of our machines to specific requirements.

Hochdruck-Doppelbandpresse | High-pressure

Highest pressures at high temperatures

This precise system development represents the processing of organo sheets, fiber reinforced composites, and composites. Due to the consistent design for high pressures and high temperatures as well as the modular design, this is the economical alternative to the traditional steel belt lines.

Technical highlights are coated steel elements, hydraulic belt tension, hydraulically generated high pressure by means of pressure rollers, and pneumatic surface pressure onto the material to be laminated.

2
elephants pressure
600
mm diameter drive roller
25,000
kg total weight

Technical data

Width (mm) 1,100 1,500 1,900
Dimensions L x W x H (mm) 6,300 x 2,600 x 2,350 6,300 x 3,000 x 2,350 6.300 x 3,400 x 2,350
Height adjustment 0 to 150 mm (5.90“) 0 to 150 mm (5.90“) 0 to 150 mm (5.90“)
Total pressure max. (N/cm2) 14.6 14.6 14.6
Pressure in all 4 zones max. (N/cm2) 3.6 3.6 3.6
Pressure 800 mm zone max. (N/cm2) 10 10 10
Surface pressure of rollers max. (N/cm2), rubber-coated
(** max. pressure using double shell pressure rollers)
260 (260) ** 260 (260) ** 170 (220) **
Line pressure of rollers max. (N/mm), rubber-coated
(** max. pressure using double shell pressure rollers)
70 (70) ** 70 (70) ** 37 (55) **
Temperature max. (°C)
(max. working temperature for PTFE coated belts: 250°C)
300 300 300
Heating power / module (kW) 96 131 166
Length cooling module (mm) 1,500, extendable in 1,500 mm modules 1,500, extendable in 1,500 mm modules 1,500, extendable in 1,500 mm modules
Length heating module (mm) 1,500, extendable in 1,500 mm modules 1,500, extendable in 1,500 mm modules 1,500, extendable in 1,500 mm modules
Working width (mm) 1,000 1,400 1,800
Weight approx. (kg) 19,000 22,000 25,000

Modules

Various modules enable the adaptation of our machines to specific requirements.

kontinuierliche Vakuum-Kaschiermaschine | Vacuum

The patented solutions for vacuum lamination

This special solution meets the high demands of a vacuum press, combined with the characteristics of a continuously working double-belt press with high zone pressures.

Flexible thin films, functional textiles or composites – even with height differences in the material to be laminated – are processed in each of the 5 zones under vacuum conditions avoiding air pockets in a continuous production process in an effective and energy-saving way.

Optimal laminating results ensure the zones, separately adjustable in vacuum and temperature, which are individually designed as heating or cooling zones depending on the specifications. Additionally, they can be equipped with IR heating elements.

800
mPa vacuum
5
vacuum zones
108
IR radiators

Technical data

Working width (mm) 800
Dimensions L x W x H (mm) 5,000 x 2,500 x 1,700
Heating power (kW) 170
Running speed (m/min) 0.1 to 7
Thickness lamin. mat. max. (mm) 5
Length of all zones (mm) 4,000
Length / zone (mm) 800
Pressure in all zones max. (bar) 3.5
Pressure / zone max. (bar) 0.8
Temperature max. (°C) 250
Weight (kg) 7,000

Modules

Various modules enable the adaptation of our machines to specific requirements.

Laminating Machine | Flame

Flame lamination machine FKA

Soon you will find information about our flame laminating machine FKA here.

Illustrations might show special features and are only symbolic. No responsibility is accepted for the accuracy of given information. Modifications in design and construction are subject to change without notice.

Would you like to find out more about the technologies and machines that are suitable for you? Or do you want to test your products in our Test Center? Please contact us and we will be happy to assist you.

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